2025 Sponge ball sponge toy customization factory

    Hello, everyone, today, sponge manufacturer Xiaobian I share with you the production method of sponge ball. In fact, sponge ball, also known as toy foam cotton ball, mainly sponge ball, sponge oval ball, hollow sponge ball, sponge cylinder, sponge round bar, shaped sponge ball, bright color, complete style, soft feel, good resilience, the main use of toy accessories, toy filling, beauty salon supplies, clothing accessories, cleaning supplies and so on.

Processing technology we can use: in fact, each sponge ball is different according to the size and size, customer requirements are different, and the process can be used is not the same.

Horizontal /Vertical cutting (Horizon/Vertical) : simple cutting of materials, which can cut different thicknesses and simple flat shapes

Contour cutting: The use of mold or computer setting, can cut complex contour curves, can process larger thickness products.

Angular cutting (Angular) : Adjust the Angle of the blade to produce an accurate Angle

Compression: The use of die cutting, can be processed complex contour curves, high dimensional accuracy.

Remove cell membrane: combustion blasting technology is used to remove the membrane wall of the sponge structure and increase the porosity and permeability.

Profile: Using die cutting, the plane is machined into a curved surface.

Peel: The process of rotating cutting into cylinders of different diameters or the processing of large circular sponges into continuous flakes.

Boring cutting (Boring) : The use of tools and jigs, can be processed with high precision through holes and blind holes.

Impregnation: The use of different materials immersed in the foam to strengthen the physical properties of the foam or increase the special functionality.

Buffing/Grinding (Buffing/Grinding) : The sponge surface is ground or processed into cylindrical or spherical products by grinding process.

Heating machining (live wire) : electric thermal machining cutting, manufacturing complex surfaces, suitable for small products.

Hot press forming (Heat press) : The hot press mold is used to process a simple flat sponge into a complex curved shape, or to improve the density of the sponge.

Adhesive tape (Adhesives) : Glue on the sponge.

Glue laminate: Glue is applied to the surface of the sponge and then bonded with other materials.

Flame laminate: The surface of the sponge is melted with flame and then bonded with other materials

foam surface melting: The sponge surface is melted and rolled to form a dense film on the surface.